Services
Overview
Bogner GmbH & Co. KG provides a fully integrated value chain—from tool development to fully automated series production. Our services cover every step required to transform a customer inquiry into a finished, inspected, and traceable precision component. This integrated approach ensures maximum precision, fast response times, stable quality, and highly efficient series production.
Overview
Learn more about our services
Engineering & Design
We develop stamping, bending, and assembly tools entirely in-house—from design and technology to manufacturing readiness.
Scope of services
- Design of Bihler, stamping, and progressive die tools
- Tool concepts for series production and assembly processes
- CAD systems: Inventor, VISI, NX/bNX
Company capabilities
- Data exchange via all common formats
- Close coordination with work preparation, quality assurance, and production
Customer benefits
- Short development times
- Optimized tool design for high production volumes
- Fast implementation of changes
Toolmaking Complete In-House Manufacturing
Toolmaking is the core of Bogner and enables independent, flexible, and highly precise production.
Our manufacturing technologies
- CNC / HSC milling
- Wire EDM
- Sinker EDM
- Surface grinding
- Start-hole drilling
- Assembly & maintenance
- Tool optimization
- Spare parts production
Why this matters
- No external dependencies
- Fast response to optimizations
- Durable, stable tools
- Guaranteed precision from first shot to full series
Stamping & assembly technology
Series production takes place in highly automated processes on modern Bihler stamping-bending machines and high-performance stamping presses.
Company profile
Our machine portfolio
- Bihler RM40, MC42, MC82, GRM80E, and BM1500
- High-performance presses: Bruderer, Haulick + Roos
Manufacturing capabilities
- Stamped and bent parts
- Complex functional geometries
- Assembly production (e.g., screwing, welding, assembling)
- Material thicknesses: 0.02–3.00 mm
- Strip or bulk production
Automated processes
- Automatic feeding systems
- Automatic box change
- SPC directly at the machine
Fully automated measurement processes
(Keyence LM1100, LMX100TL, contour measuring system)
Cleaning & Surface Finishing
We ensure components are not only precise, but also clean, burr-free, and ready for assembly upon delivery.
In-house processes
- Parts cleaning (modified alcohols / hydrocarbons)
- Vibratory finishing for surface optimization
External processes within a defined quality chain
- Electroplating (e.g., Ni, Zn, Sn, Ag, Au)
- Heat treatment
- Coating
- Deburring
All external processes are monitored both logistically and in terms of quality.
Quality Assurance Inspection Processes to International Standards
Our quality assurance is fully digitalized and an integral part of all processes.
Quality services
- Inspection planning, in-process inspections, final inspection
- SPC on all machines
- Measurement systems: Keyence LM1100, LMX100TL, contour measurement, 3D technology
- Complaint management according to 8D and automotive standards
BabtecQ CAQ system (SPC, gauge management, QA reports)
Logistics & Shipping
Efficient material flow ensures stable processes and on-time deliveries.
Scope of services
- Provision of strip material with batch traceability
- Internal logistics between toolmaking, production, and QA
- Labeling, packaging, and shipping according to customer specifications
D4 Deltax for goods receipt/dispatch, traceability, and labeling
Order Processing From Inquiry to Finished Product
All processes are clearly structured and digitally documented.
Workflow
- Customer inquiry → quotation → order
- Project and production planning
- Toolmaking (new parts)
- Fully automated series production
- Quality assurance and approval
- Packaging and shipping
